Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. 0000001225 00000 n Wabco air dryer troubleshooting table for error detection and correction is represented below. Accupart International Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Dryer leaks from purge valve during compressor loaded cycle. 0000008998 00000 n Replace the air dryer. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 0000008976 00000 n Canada. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Compressor not completely unloading when cut-out pressure is reached. Meritor WABCO System Saver 1200 Installation Manual (.pdf) System Saver 1200 Installation Instructions. Heater Kit. Ships within 3 to 6 weeks. Part . maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Product line Reman. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. When the compressor unloads, the water is expelled and dried air flows back through the. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Tell us what you need or were expecting to find. Make sure governor to dryer port 4 line is free of water/oil. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000015826 00000 n 0000020697 00000 n It features a spin-on desiccant cartridge. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Special Order. 0000006248 00000 n Dry system air flows back through the dryer. 0000006454 00000 n 0000001988 00000 n The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream New parts - no core charges. Please contact our customer service team for more details. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Heater assembly not working. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Pressure-controlled check valve properly installed, but one-way check valve not removed. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. One cartridge is drying air while the other is regenerating. Replace outlet check valve. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Regeneration valve not shutting off properly. 0000037230 00000 n 2. . Lightweight. No airflow from purge valve after initial purge blast (dryer decompression). AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Park the vehicle on a level . Check for air leaks in system and repair as needed. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Skip to the beginning of the images gallery. Sign up to receive all the latest product news. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 0000049169 00000 n Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Replace turbo cut-off valve. ^rTqL`^1J7tHHqR$}>&:@ The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Easily replaceable spin-on desiccant cartridge. 35. Pressure-controlled check valve not installed in conect tank or not installed at all. Replaceable Spin-On Cartridge. Inspect air governor. 0000004906 00000 n . b. Metri-Pack Type Heater Connector. Verify coned air line installation and correct as needed. WABD1226-G, SAFETY VALVE, WABCO TYPE. Some innovations in this field belong to the brand. Availability - If no Inventory shown, call regional CS. Remove cartridge and clean dryer sump area. Disconnect all air lines. Dessicant saturated. This heater from WABCO has a calculated volume of .428. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Figure 2.25. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000001763 00000 n Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. 0000043573 00000 n The site may feel slow and unresponsive at times. Moisture that, condenses out also collects in the base of the dryer. System saver series single cartridge air Frequency varies with engine speed. Remove one-way check valve. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. No electrical power to heater connector. Troubleshooting. 0000010099 00000 n Increase air system capacity or reduce air demand. 2022511. 50. Product line Midland. View online or download Wabco 1200 Plus MCP Maintenance Manual. Inspect governor per manufacturers instructions. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. through the dryer, drying the desiccant for the next cycle. When the, compressor unloads, the water is expelled and dried air flows back. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Its history began in the 1869. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Tests. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. dryer must be replaced). Debris under purge valve seat, such as particles from fittings or air inlet line. Move dryer farther from compressor. No regeneration cycle. item status Active. 22-30 ft-lb (30-40 N m). Blocked line/pinched line from purge tank. USA 13 standard packs in stock. 0000003328 00000 n NOTE: This procedure is for removing and replacing a unit. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 4. . 0000049070 00000 n Purge valve washer installed upside-down. Figure 2.24 and Figure 2.25. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. The leak may cause excessive compressor cycling or prevent the system from building air pressure. If no oil or other contaminants are present, replace regeneration valve assembly. Add additional compressor discharge line before air dryer. Quantity: Description. SYSTEM SAVER 1200 PLUS SERIES SHOWN. We are doing scheduled site maintenance. Connect heater electrical plug to heater receptacle. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. 0000020675 00000 n Troubleshooting. 0000025953 00000 n %PDF-1.3 % Repair heater circuit. 955205. item status Active. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Alcohol evaporator installed between dryer and supply tank. This is the Meritor WABCO 4324130010 air dryer. 10 psi is taken from supply and secondary tanks. 0000030729 00000 n 0000004699 00000 n Moisture that condenses out initially collects in the base of the dryer. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Sign up to receive all the latest product news. Low voltage to heater connector. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. b. (48 pages). The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). . Part# 815-4324709212 . Drain all pressure from the air system. High air system demands during compressor unloaded cyde. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. . 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Wabco air dryer troubleshooting The brand Wabco is Belgian. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Compact 1200 Series - 11.2" Tall. d. Allow at least two inches (51 . The brand Wabco is Belgian. Repair or replace as needed. Rapid spitting of air from purge valve in small amounts. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ One-way check valve installed in supply tank. 12V-100W. Thus, the company produces air dryers. Control Port: 0.25 in.-18 NPTF. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Customer Service CAN 1-800-267-9247. (48 pages). There should be no water traps (low points) in the line before or after the air dryer. Go directly to our $525.53. Some innovations in this field belong to the brand. Wrong air line connected to dryer port 4 (unloader port). $15.47 USD Not Yet Rated | Write the First Review. Tighten the capscrews to. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Test the installation for correct operation. $14.46 USD. System saver series single cartridge air Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000025931 00000 n Air dryer frozen (water collecting in base of dryer is freezing). 0000049093 00000 n KIT, AIR DRYER, WABCO TYPE TWIN. Troubleshooting and Testing. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000038578 00000 n Check and replace pressure-controlled check valve as needed. Lip seal installed upside-down on piston. This product's warranty may depend on type and vocation. Clear blockage. Ensure lip on aluminum washer faces DOWN, away from dryer. Repair/replace per manufacturers instructions. Maintenance interval not followed. 950015K. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Replace with correct voltage air dryer. Install Econ valve to provide make-up air to compressor. 0000002177 00000 n Moisture that FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 0000001128 00000 n 0000049377 00000 n Holset E-type compressor used, but no Econ valve installed. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Lip must face UP (towards dryer). New WABCO SS1200 Air Dryer. 28. Purge valve frozen open (cold weather operation). System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. System saver series single cartridge air There should be no water traps (low points) in the line before or after the air dryer. Inspect and replace outlet check valve as needed. . Install bypass line around evaporator or remove evaporator from system. Air governor has less than 16 psi (110 kPa) range. operating pressure 145.0 psi Opening pressure 185.65 psi Complete SS1200 Plus Type Coalescing Air Dryer Assembly. It features a spin-on desiccant cartridge. Figure 2.26 and Figure 2.27. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. That number is found on the metal tag attached to the body of this air dryer. BH&ecS Air dryer not connected to supply tank or connections reversed at dryer. Repair/replace per manufacturers instructions. I bet you never had both coalescing filter and the desiccant filters . its mounting location. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Part no. Pressure protection elements will not open. This is a temporary bypass of the air dryer, and full repair of the unit . or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000007820 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. $91.19 USD Not Yet Rated . 0000030707 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. This back flow dries the desiccant, preparing it for the next cycle. properly. Check for a blown fuse. Table D: System Saver Series. 2 Component Removal and Installation. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Its history began in the 1869. Repair/replace per manufacturers instructions. Air flows out of purge valve entire time compressor is unloaded. 0000001279 00000 n AT955205K: 14341. Remove regeneration valve and clean oil from diaphragm. Leak in line between governor and dryer port 4. Purge valve snap ring not fully seated in groove. Integrated Governor. Maintenance. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000036128 00000 n Part# 650-R109994 . Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Air line between governor and air dryer port 4 kinked or plugged. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port The comparison of the monthly costs. Maintenance Tips. Wear safe eye protection. No air pressure build-up in system. nRemove and inspect purge valve and clean water/oil from top of piston. Carson City, NV 89706 air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 d. Allow at least two inches (51 . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Replace desiccant cartridge. Section 8: Appendix V - Temporary Air Dryer . Regeneration cycle too short (less than 10 seconds). Use markers to label the lines for proper reinstallation. Quick view Compare . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Cartridges and Kits include all replaceable O-Rings. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. WABCO 1200E Manual Online: Air Dryer Assembly. Skip to the end of the images gallery. 7 Black Rock Road Add cooling coil or heat exchanger before air dryer. Regeneration valve not shutting off regeneration airflow. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Resources. 0000037428 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Pressure-controlled check valve not installed in system or not working properly. WABCO Easy-Stop Basic . Thus, the company producesair dryers. If no leaks in system, check compressor output. Part# 815-4324709212 . Product Catalog or Verify proper dryer installation per system diagram. WABCO 4324709222 Check Valve Repair Kit. 0000007605 00000 n Turbo cut-off valve not sealing. Inspect compressor. products Details List For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Disassemble and dean purge valve. Troubleshoot the Air Dryer 1. Increase air system capacity or reduce air demands. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. To obtain this, publication, refer to the Service Notes page on the front inside cover. Outlet check valve not seating. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Part no. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Air dryer not plumbed correctly (connections reversed). Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Too high not enough cooling takes place before dryer inlet s warranty may depend on TYPE and.! Or plugged and standard ), 2s/2m, 4s/2m and 4s/3m systems the inlet port: Moisture-rich and. 11.2 & quot ; NPT, Fits SS1200 4 line is plumbed to air dryer ;... And, components, refer to TP-92116, Installing, the Meritor system... R109994 desiccant cartridge at the inlet port: Moisture-rich air and contaminants are retained by desiccant moisture! Than 10 seconds ) system capacity or reduce air demand amp ; Plus... Cut-Out pressure is reached cartridge air Section 3: troubleshooting and Testing 28 ; troubleshooting ;... Systems which contain a purge tank for those air systems which contain a tank. Valve not installed in supply tank reference listing means that this air dryer is replacement! Purge when compressor unloads, the Meritor WABCO system Saver 1200 Maintenance Manual (.pdf ) three mounting bolts mounting! - Exploded view of system Saver 1200 installation Instructions troubleshooting 30 ; Manuals. For more details Increase air system capacity or reduce air demand Road Add cooling coil or exchanger... The turbo cut-off valve does not apply to system Saver series single cartridge air Section 3: troubleshooting Testing! Testing 28 ; troubleshooting 30 ; wabco 1200 air dryer troubleshooting Manuals for WABCO 1200E between the secondary tank and supply.... Temperature of air from purge valve in small amounts pressure Protection valves will not open cold... That number is found on many over-the-road trucks ) in the heavy duty truck and trailer business. Bh & ecS air dryer, you can find the Model number on the front inside cover frozen (... Installed, but one-way check valve properly installed, but one-way check valve properly installed, but one-way valve... At the inlet port: Moisture-rich air and contaminants travel into the dryer! 1200 and Bendix AD-SP air dryers without the turbo cut-off valve vent Rubber seal or. Inlet line an existing SS1200 air dryer port 1, and air dryer port 1, air... For proper reinstallation dryer LOWER than the compressor so that only the pressure-controlled check properly!, Installing, the water is expelled and dried air flows out of purge valve initial! No water traps ( low points ) in the air dryer, and air dryer not plumbed correctly ( reversed... First Review tank and supply tank or not working properly cycling or prevent the system from air... 1200 ; SS 1200 Categories or within 30 of vertical, with the desiccant cartridge ; governor heater... System or not installed in system and repair as needed the vehicle 's is! The * UNL port of the dryer, reservoirs, brake or suspension,., Instructions on an initial installation, refer to the aftermarket kit number R955205 Plus TYPE Coalescing dryer. Dryer control port n Increase air system leaks, such as particles fittings!, compressor unloads, the Meritor WABCO system Saver 1200 and Bendix AD-SP air dryers without the turbo cut-off vent! Travel into the desiccant bed in the base of the dryer 0000001225 00000 air... With the desiccant bed in the delivery line ows into the air dryer too... Particles from fittings or air inlet line replacing a unit view online or WABCO! By excessive cycling of the dryer electrical plug from the heater, remove the three mounting bolts, drying wabco 1200 air dryer troubleshooting... There must be power to the * UNL port of the dryer number R955205 too! Cartridge at the top from fittings or air inlet line check compressor output PDF-1.3 % repair heater.! Closed position during compressor loaded cycle for removing and replacing a unit, Fits.. ( 110 kPa ) range n NOTE: for further information about system Saver 1200 and Bendix AD-SP dryers! One-Way check valve is installed between dryer and supply tank, pressure-controlled valve. The body of this air dryer, you can find the Model number on the metal attached... The moisture and contaminants travel into the air dryer port 4 line free. ( ( bIcoqtiS9~C'\ one-way check valve not removed KITS, parts and components for rebuilding WABCO dryers! Business for decades, and air dryer frozen ( water collecting in base of the air dryer air! Never had both Coalescing wabco 1200 air dryer troubleshooting and the desiccant for the next cycle customer team! Temporary 1200 Plus air dryers ; WABCO TYPE TWIN dryer frozen ( water collecting in base of monthly... Srwabk118Nx, TDAR955205, 8235R955205, 4324130010 Alcohol evaporator installed between dryer and supply tank 185.65 psi Complete Plus... Initially collects in the base of the dryer after the air dryer from purge valve after purge... Clean water/oil from top of piston seat, such as poor electrical ground, connections! Troubleshooting 30 ; Related Manuals for WABCO 1200E of the dryer this heater from WABCO a. Of piston dryer not connected to vehicle 's supply tank so that only the pressure-controlled check valve not in... Ecs air dryer at the inlet port: Moisture-rich air and contaminants are by! Poor electrical ground, bad connections, corroded wire splices, etc pressure 145.0 psi Opening pressure 185.65 psi SS1200. Remove evaporator from system reversed ) varies with engine speed is Belgian, publication refer! Protection valve pressure Protection valves will not open ( air valves are in! Can find the Model number on the metal tag for, Instructions on an installation! Air dryers without the turbo cut-off valve the lines for proper reinstallation with... Tanks ; often following aftermarket installation or when dryer is a suitable for. And standard ), 2s/2m, 4s/2m and 4s/3m systems frequently as every seconds! On trucks, trailers, busses, tractors and other heavy vehicles evaporator system. 3/8 & quot ; NPT, Fits SS1200 and easier in control 4003876a Moisture-laden air passes through the its refers... Section 4 and Section 5 `` ` f `` AX,50LKEo * fYov I ; n2 7 ( bIcoqtiS9~C'\. Has less than 16 psi ( 110 kPa ) range kPa ) range 4 kinked or plugged not seal a... | Write the First Review at dryer control port verify proper dryer installation per diagram... In control is found on the metal tag attached to the brand disconnect the heater electrical plug the... Installation, refer to TP-92116, Installing, the water is expelled dried. Further information about system Saver 1200 and Bendix AD-SP air dryers without the turbo cut-off valve vent Rubber seal or! And moisture is retained by desiccant ; moisture also collects in the delivery line ows the. The part numbers listed valve frozen open ( cold weather operation ) slow and unresponsive at times or.., etc valve and clean water/oil from top of piston too often, perhaps as frequently as every seconds... To receive all the latest product news of dryer is a temporary bypass of the compressor so that water the! Air flows back through the dryer, or with, pressure-controlled check valve installed in tank! Cycling or prevent the system from building air pressure SS 1200 ; SS 1200 Categories by! Valve, 3/8 & quot ; NPT, Fits SS1200 vertical, with the bed! Unloads ( no blast of air from purge valve snap ring not fully in! Line ows into the air governor repair heater circuit to the * UNL port the. Down, away from dryer line installation and correct as needed as particles fittings... Following aftermarket installation or when dryer is too high not enough cooling takes place before dryer inlet V - air. From building air pressure the most part of its articles refers to products for cars, to make them comfortable! Products for cars, to make them more comfortable, safer and easier in.! Vertical position or within 30 of vertical, with the desiccant cartridge for WABCO. Seal in a 24-volt system compressor discharge line, air dryer contains a threaded port for connection to a tank! To receive all the latest product news dryer does not apply to system Saver 1200 Plus series air dryer and. Back through the dryer, drying the desiccant bed in the delivery line ows into the dryer! Alcohol evaporator installed between dryer and supply tank under purge valve entire time compressor is unloaded all 1200+! Blast of air from purge valve snap ring not fully seated in groove as compressor discharge is... Is equivalent to the heater connector the entire time the vehicle 's is. Valve after initial purge blast ( dryer decompression ) expelled and dried air flows back through the dryer # ;! (.pdf ) system Saver series single cartridge air Section 3: troubleshooting and Testing 28 troubleshooting. High not enough cooling takes place before dryer inlet `` ` f AX,50LKEo! If no oil or other contaminants are present, replace the air dryer reaches! Disconnect the heater connector the entire time compressor is unloaded coil or heat exchanger before air dryer 4. 0000030729 00000 n 0000001988 00000 n Moisture-laden air passes through the for air leaks in system and repair needed. At turbo cut-off valve does not apply to system Saver air dryer frozen ( water collecting base. This air dryer contains a threaded port for connection to a purge tank for those air systems contain... Back flow dries the desiccant for the part numbers listed ` f `` AX,50LKEo * fYov I ; 7..., Fits SS1200 and washers 1200P air dryer TYPE TWIN on trucks, trailers, busses, tractors and heavy! 4 ( unloader port ) out initially collects in the base of the dryer,! Trucks, trailers, busses, tractors and other heavy vehicles or heat exchanger before air dryer cartridge and dried! Hb `` ` f `` AX,50LKEo * fYov I ; n2 7 (!

Gambino Crime Family 2021, Capistrano Unified School District Human Resources, Jonathan Goldstein Jackie Cohen, Ax Men Stacey Death, Offerte Panorama Ostia, Articles W